408
14 CFR Ch. I (1–1–19 Edition)
Pt. 25, App. F
Part IV—Test Method To Determine the Heat
Release Rate From Cabin Materials Exposed
to Radiant Heat.
(a)
Summary of Method.
Three or more
specimens representing the completed air-
craft component are tested. Each test speci-
men is injected into an environmental cham-
ber through which a constant flow of air
passes. The specimen’s exposure is deter-
mined by a radiant heat source adjusted to
produce, on the specimen, the desired total
heat flux of 3.5 W/cm
2
. The specimen is tested
with the exposed surface vertical. Combus-
tion is initiated by piloted ignition. The
combustion products leaving the chamber
are monitored in order to calculate the re-
lease rate of heat.
(b)
Apparatus.
The Ohio State University
(OSU) rate of heat release apparatus, as de-
scribed below, is used. This is a modified
version of the rate of heat release apparatus
standardized by the American Society of
Testing and Materials (ASTM), ASTM E–906.
(1) This apparatus is shown in Figures 1A
and 1B of this part IV. All exterior surfaces
of the apparatus, except the holding cham-
ber, must be insulated with 1 inch (25 mm)
thick, low density, high temperature, fiber-
glass board insulation. A gasketed door,
through which the sample injection rod
slides, must be used to form an airtight clo-
sure on the specimen hold chamber.
(2)
Thermopile.
The temperature difference
between the air entering the environmental
chamber and that leaving must be monitored
by a thermopile having five hot, and five
cold, 24-guage Chromel-Alumel junctions.
The hot junctions must be spaced across the
top of the exhaust stack, .38 inches (10 mm)
below the top of the chimney. The
thermocouples must have a .050
±
.010 inch
(1.3
±
.3mm) diameter, ball-type, welded tip.
One thermocouple must be located in the
geometric center, with the other four located
1.18 inch (30 mm) from the center along the
diagonal toward each of the corners (Figure
5 of this part IV). The cold junctions must be
located in the pan below the lower air dis-
tribution plate (see paragraph (b)(4) of this
part IV). Thermopile hot junctions must be
cleared of soot deposits as needed to main-
tain the calibrated sensitivity.
(3)
Radiation Source.
A radiant heat source
incorporating four Type LL silicon carbide
elements, 20 inches (508 mm) long by .63 inch
(16 mm) O.D., must be used, as shown in Fig-
ures 2A and 2B of this part IV. The heat
source must have a nominal resistance of 1.4
ohms and be capable of generating a flux up
to 100 kW/m
2
. The silicone carbide elements
must be mounted in the stainless steel panel
box by inserting them through .63 inch (16
mm) holes in .03 inch (1 mm) thick ceramic
fiber or calcium-silicate millboard. Loca-
tions of the holes in the pads and stainless
steel cover plates are shown in Figure 2B of
this part IV. The truncated diamond-shaped
mask of .042
±
.002 inch (1.07
±
.05mm) stainless
steel must be added to provide uniform heat
flux density over the area occupied by the
vertical sample.
(4)
Air Distribution System.
The air entering
the environmental chamber must be distrib-
uted by a .25 inch (6.3 mm) thick aluminum
plate having eight No. 4 drill-holes, located 2
inches (51 mm) from sides on 4 inch (102 mm)
centers, mounted at the base of the environ-
mental chamber. A second plate of 18 guage
stainless steel having 120, evenly spaced, No.
28 drill holes must be mounted 6 inches (152
mm) above the aluminum plate. A well-regu-
lated air supply is required. The air-supply
manifold at the base of the pyramidal sec-
tion must have 48, evenly spaced, No. 26 drill
holes located .38 inch (10 mm) from the inner
edge of the manifold, resulting in an airflow
split of approximately three to one within
the apparatus.
(5)
Exhaust Stack.
An exhaust stack, 5.25
×
2.75 inches (133
×
70 mm) in cross section, and
10 inches (254 mm) long, fabricated from 28
guage stainless steel must be mounted on
the outlet of the pyramidal section. A. 1.0
×
3.0 inch (25
×
76 mm) baffle plate of .018
±
.002
inch (.50
±
.05 mm) stainless steel must be
centered inside the stack, perpendicular to
the air flow, 3 inches (76 mm) above the base
of the stack.
(6)
Specimen Holders.
(i) The specimen must
be tested in a vertical orientation. The speci-
men holder (Figure 3 of this part IV) must
incorporate a frame that touches the speci-
men (which is wrapped with aluminum foil
as required by paragraph (d)(3) of this Part)
along only the .25 inch (6 mm) perimeter. A
‘‘V’’ shaped spring is used to hold the assem-
bly together. A detachable .50
×
50
×
5.91 inch
(12
×
12
×
150 mm) drip pan and two .020 inch
(.5 mm) stainless steel wires (as shown in
Figure 3 of this part IV) must be used for
testing materials prone to melting and drip-
ping. The positioning of the spring and frame
may be changed to accommodate different
specimen thicknesses by inserting the re-
taining rod in different holes on the speci-
men holder.
(ii) Since the radiation shield described in
ASTM E–906 is not used, a guide pin must be
added to the injection mechanism. This fits
into a slotted metal plate on the injection
mechanism outside of the holding chamber.
It can be used to provide accurate posi-
tioning of the specimen face after injection.
The front surface of the specimen must be 3.9
inches (100 mm) from the closed radiation
doors after injection.
(iii) The specimen holder clips onto the
mounted bracket (Figure 3 of this part IV).
The mounting bracket must be attached to
the injection rod by three screws that pass
through a wide-area washer welded onto a
1
⁄
2
-
inch (13 mm) nut. The end of the injection
rod must be threaded to screw into the nut,
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