Federal Aviation Administration, DOT Section 27.613 Section 27.605 Fabrication methods. (a) The methods of fabrication used must produce consistently sound structures. If a fabrication process (such as gluing, spot welding, or heat-treating) requires close control to reach this objective, the process must be performed according to an approved process specification. (b) Each new aircraft fabrication method must be substantiated by a test program. (Secs. 313(a), 601, 603, 604, and 605 of the Federal Aviation Act of 1958 (49 U.S.C. 1354(a), 1421, 1423, 1424 and 1425); sec. 6(c) of the Dept. of Transportation Act (49 U.S.C. 1655(c))) [Doc. No. 5074, 29 FR 15695, Nov. 24, 1964, as amended by Amdt. 27-16, 43 FR 50599, Oct. 30, 1978] Section 27.607 Fasteners. (a) Each removable bolt, screw, nut, pin, or other fastener whose loss could jeopardize the safe operation of the rotorcraft must incorporate two separate locking devices. The fastener and its locking devices may not be adversely affected by the environmental conditions associated with the particular installation. (b) No self-locking nut may be used on any bolt subject to rotation in operation unless a nonfriction locking device is used in addition to the self-locking device. [Amdt. 27-4, 33 FR 14533, Sept. 27, 1968] spaschal on DSK3GDR082PROD with CFR Section 27.609 Protection of structure. Each part of the structure must - (a) Be suitably protected against deterioration or loss of strength in service due to any cause, including - (1) Weathering; (2) Corrosion; and (3) Abrasion; and (b) Have provisions for ventilation and drainage where necessary to prevent the accumulation of corrosive, flammable, or noxious fluids. Section 27.610 Lightning and static electricity protection. (a) The rotorcraft must be protected against catastrophic effects from lightning. (b) For metallic components, compliance with paragraph (a) of this section may be shown by - (1) Electrically bonding the components properly to the airframe; or (2) Designing the components so that a strike will not endanger the rotorcraft. (c) For nonmetallic components, compliance with paragraph (a) of this section may be shown by - (1) Designing the components to minimize the effect of a strike; or (2) Incorporating acceptable means of diverting the resulting electrical current so as not to endanger the rotorcraft. (d) The electrical bonding and protection against lightning and static electricity must - (1) Minimize the accumulation of electrostatic charge; (2) Minimize the risk of electric shock to crew, passengers, and service and maintenance personnel using normal precautions; (3) Provide an electrical return path, under both normal and fault conditions, on rotorcraft having grounded electrical systems; and (4) Reduce to an acceptable level the effects of static electricity on the functioning of essential electrical and electronic equipment. [Amdt. 27-21, 49 FR 44433, Nov. 6, 1984, as amended by Amdt. 27-37, 64 FR 45094, Aug. 18, 1999; Amdt. 27-46, 76 FR 33135, June 8, 2011] Section 27.611 Inspection provisions. There must be means to allow the close examination of each part that requires - (a) Recurring inspection; (b) Adjustment for proper alignment and functioning; or (c) Lubrication. Section 27.613 Material strength properties and design values. (a) Material strength properties must be based on enough tests of material meeting specifications to establish design values on a statistical basis. (b) Design values must be chosen to minimize the probability of structural failure due to material variability. Except as provided in paragraphs (d) and (e) of this section, compliance with this paragraph must be shown by selecting design values that assure material strength with the following probability - 511 VerDate Sep<11>2014 12:50 Apr 30, 2019 Jkt 247046 PO 00000 Frm 00521 Fmt 8010 Sfmt 8010 Y:\SGML\247046.XXX 247046