Federal Aviation Administration, DOT Section 27.653 (i) The strength requirements of Section 27.305 at an ultimate load corresponding to a casting factor of 1.25; and (ii) The deformation requirements of Section 27.305 at a load of 1.15 times the limit load. (d) Noncritical castings. For each casting other than those specified in paragraph (c) of this section, the following apply: (1) Except as provided in paragraphs (d)(2) and (3) of this section, the casting factors and corresponding inspections must meet the following table: Casting factor Inspection 2.0 or greater ............... Less than 2.0, greater than 1.5. 100 percent visual. 100 percent visual, and magnetic particle (ferromagnetic materials), penetrant (nonferromagnetic materials), or approved equivalent inspection methods. 100 percent visual, and magnetic particle (ferromagnetic materials). penetrant (nonferromagnetic materials), and radiographic or approved equivalent inspection methods. 1.25 through 1.50 ........ (2) The percentage of castings inspected by nonvisual methods may be reduced below that specified in paragraph (d)(1) of this section when an approved quality control procedure is established. (3) For castings procured to a specification that guarantees the mechanical properties of the material in the casting and provides for demonstration of these properties by test of coupons cut from the castings on a sampling basis - (i) A casting factor of 1.0 may be used; and (ii) The castings must be inspected as provided in paragraph (d)(1) of this section for casting factors of - 1.25 through 1.50 - and tested under paragraph (c)(2) of this section. [Doc. No. 5074, 29 FR 15695, Nov. 24, 1964, as amended by Amdt. 27-34, 62 FR 46173, Aug. 29, 1997] spaschal on DSK3GDR082PROD with CFR Section 27.623 Bearing factors. (a) Except as provided in paragraph (b) of this section, each part that has clearance (free fit), and that is subject to pounding or vibration, must have a bearing factor large enough to provide for the effects of normal relative motion. (b) No bearing factor need be used on a part for which any larger special factor is prescribed. Section 27.625 Fitting factors. For each fitting (part or terminal used to join one structural member to another) the following apply: (a) For each fitting whose strength is not proven by limit and ultimate load tests in which actual stress conditions are simulated in the fitting and surrounding structures, a fitting factor of at least 1.15 must be applied to each part of - (1) The fitting; (2) The means of attachment; and (3) The bearing on the joined members. (b) No fitting factor need be used - (1) For joints made under approved practices and based on comprehensive test data (such as continuous joints in metal plating, welded joints, and scarf joints in wood); and (2) With respect to any bearing surface for which a larger special factor is used. (c) For each integral fitting, the part must be treated as a fitting up to the point at which the section properties become typical of the member. (d) Each seat, berth, litter, safety belt, and harness attachment to the structure must be shown by analysis, tests, or both, to be able to withstand the inertia forces prescribed in Section 27.561(b)(3) multiplied by a fitting factor of 1.33. [Doc. No. 5074, 29 FR 15695, Nov. 24, 1964, as amended by Amdt. 27-35, 63 FR 43285, Aug. 12, 1998] Section 27.629 Flutter. Each aerodynamic surface of the rotorcraft must be free from flutter under each appropriate speed and power condition. [Doc. No. 5074, 29 FR 15695, Nov. 24, 1964, as amended by Amdt. 27-26, 55 FR 8000, Mar. 6, 1990] ROTORS Section 27.653 Pressure venting and drainage of rotor blades. (a) For each rotor blade - 513 VerDate Sep<11>2014 12:50 Apr 30, 2019 Jkt 247046 PO 00000 Frm 00523 Fmt 8010 Sfmt 8010 Y:\SGML\247046.XXX 247046