Section 29.957 14 CFR Ch. I (1-1-19 Edition) Section 29.957 Flow between interconnected tanks. (a) Where tank outlets are interconnected and allow fuel to flow between them due to gravity or flight accelerations, it must be impossible for fuel to flow between tanks in quantities great enough to cause overflow from the tank vent in any sustained flight condition. (b) If fuel can be pumped from one tank to another in flight - (1) The design of the vents and the fuel transfer system must prevent structural damage to tanks from overfilling; and (2) There must be means to warn the crew before overflow through the vents occurs. Section 29.959 Unusable fuel supply. The unusable fuel supply for each tank must be established as not less than the quantity at which the first evidence of malfunction occurs under the most adverse fuel feed condition occurring under any intended operations and flight maneuvers involving that tank. (c) Each integral fuel tank must have facilities for inspection and repair of its interior. (d) The maximum exposed surface temperature of all components in the fuel tank must be less by a safe margin than the lowest expected autoignition temperature of the fuel or fuel vapor in the tank. Compliance with this requirement must be shown under all operating conditions and under all normal or malfunction conditions of all components inside the tank. (e) Each fuel tank installed in personnel compartments must be isolated by fume-proof and fuel-proof enclosures that are drained and vented to the exterior of the rotorcraft. The design and construction of the enclosures must provide necessary protection for the tank, must be crash resistant during a survivable impact in accordance with Section 29.952, and must be adequate to withstand loads and abrasions to be expected in personnel compartments. [Doc. No. 5084, 29 FR 16150, Dec. 3, 1964, as amended by Amdt. 29-26, 53 FR 34217, Sept. 2, 1988; Amdt. 29-35, 59 FR 50388, Oct. 3, 1994] Section 29.965 Section 29.961 Fuel system hot weather operation. Each suction lift fuel system and other fuel systems conducive to vapor formation must be shown to operate satisfactorily (within certification limits) when using fuel at the most critical temperature for vapor formation under critical operating conditions including, if applicable, the engine operating conditions defined by Section 29.927(b)(1) and (b)(2). spaschal on DSK3GDR082PROD with CFR [Amdt. 29-26, 53 FR 34217, Sept. 2, 1988] Section 29.963 Fuel tanks: general. (a) Each fuel tank must be able to withstand, without failure, the vibration, inertia, fluid, and structural loads to which it may be subjected in operation. (b) Each flexible fuel tank bladder or liner must be approved or shown to be suitable for the particular application and must be puncture resistant. Puncture resistance must be shown by meeting the TSO-C80, paragraph 16.0, requirements using a minimum puncture force of 370 pounds. Fuel tank tests. (a) Each fuel tank must be able to withstand the applicable pressure tests in this section without failure or leakage. If practicable, test pressures may be applied in a manner simulating the pressure distribution in service. (b) Each conventional metal tank, each nonmetallic tank with walls that are not supported by the rotorcraft structure, and each integral tank must be subjected to a pressure of 3.5 p.s.i. unless the pressure developed during maximum limit acceleration or emergency deceleration with a full tank exceeds this value, in which case a hydrostatic head, or equivalent test, must be applied to duplicate the acceleration loads as far as possible. However, the pressure need not exceed 3.5 p.s.i. on surfaces not exposed to the acceleration loading. (c) Each nonmetallic tank with walls supported by the rotorcraft structure must be subjected to the following tests: (1) A pressure test of at least 2.0 p.s.i. This test may be conducted on the tank alone in conjunction with the test 634 VerDate Sep<11>2014 12:50 Apr 30, 2019 Jkt 247046 PO 00000 Frm 00644 Fmt 8010 Sfmt 8010 Y:\SGML\247046.XXX 247046