704
14 CFR Ch. I (1–1–19 Edition)
§ 33.28
or external to the engine. The over-
speed resulting from any other single
failure must be considered when select-
ing the most limiting overspeed condi-
tions applicable to each rotor. Over-
speeds resulting from combinations of
failures must also be considered unless
the applicant can show that the prob-
ability of occurrence is not greater
than extremely remote (probability
range of 10
¥
7
to 10
¥
9
per engine flight
hour).
(d) In addition, the applicant must
demonstrate that each fan, compressor,
turbine, and turbosupercharger rotor
complies with paragraphs (d)(1) and
(d)(2) of this section for the maximum
overspeed achieved when subjected to
the conditions specified in paragraphs
(b)(3) and (b)(4) of this section. The ap-
plicant must use the approach in para-
graph (a) of this section which specifies
the required test conditions.
(1) Rotor Growth must not cause the
engine to:
(i) Catch fire,
(ii) Release high-energy debris
through the engine casing or result in
a hazardous failure of the engine cas-
ing,
(iii) Generate loads greater than
those ultimate loads specified in
§ 33.23(a), or
(iv) Lose the capability of being shut
down.
(2) Following an overspeed event and
after continued operation, the rotor
may not exhibit conditions such as
cracking or distortion which preclude
continued safe operation.
(e) The design and functioning of en-
gine control systems, instruments, and
other methods not covered under § 33.28
must ensure that the engine operating
limitations that affect turbine, com-
pressor, fan, and turbosupercharger
rotor structural integrity will not be
exceeded in service.
(f) Failure of a shaft section may be
excluded from consideration in deter-
mining the highest overspeed that
would result from a complete loss of
load on a turbine rotor if the applicant:
(1) Identifies the shaft as an engine
life-limited-part and complies with
§ 33.70.
(2) Uses material and design features
that are well understood and that can
be analyzed by well-established and
validated stress analysis techniques.
(3) Determines, based on an assess-
ment of the environment surrounding
the shaft section, that environmental
influences are unlikely to cause a shaft
failure. This assessment must include
complexity of design, corrosion, wear,
vibration, fire, contact with adjacent
components or structure, overheating,
and secondary effects from other fail-
ures or combination of failures.
(4) Identifies and declares, in accord-
ance with § 33.5, any assumptions re-
garding the engine installation in mak-
ing the assessment described above in
paragraph (f)(3) of this section.
(5) Assesses, and considers as appro-
priate, experience with shaft sections
of similar design.
(6) Does not exclude the entire shaft.
(g) If analysis is used to meet the
overspeed requirements, then the ana-
lytical tool must be validated to prior
overspeed test results of a similar
rotor. The tool must be validated for
each material. The rotor being cer-
tified must not exceed the boundaries
of the rotors being used to validate the
analytical tool in terms of geometric
shape, operating stress, and tempera-
ture. Validation includes the ability to
accurately predict rotor dimensional
growth and the burst speed. The pre-
dictions must also show that the rotor
being certified does not have lower
burst and growth margins than rotors
used to validate the tool.
[Doc. No. FAA–2010–0398, Amdt. 33–31, 76 FR
42023, July 18, 2011]
§ 33.28
Engine control systems.
(a)
Applicability.
These requirements
are applicable to any system or device
that is part of engine type design, that
controls, limits, or monitors engine op-
eration, and is necessary for the con-
tinued airworthiness of the engine.
(b)
Validation
—(1)
Functional aspects.
The applicant must substantiate by
tests, analysis, or a combination there-
of, that the engine control system per-
forms the intended functions in a man-
ner which:
(i) Enables selected values of rel-
evant control parameters to be main-
tained and the engine kept within the
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