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14 CFR Ch. I (1–1–14 Edition) 

§ 23.681 

(1) Give unmistakable warning to the 

pilot when lock is engaged; or 

(2) Automatically disengage the de-

vice when the pilot operates the pri-
mary flight controls in a normal man-
ner. 

(b) The device must be installed to 

limit the operation of the airplane so 
that, when the device is engaged, the 
pilot receives unmistakable warning at 
the start of the takeoff. 

(c) The device must have a means to 

preclude the possibility of it becoming 
inadvertently engaged in flight. 

[Doc. No. 26269, 58 FR 42164, Aug. 6, 1993] 

§ 23.681

Limit load static tests. 

(a) Compliance with the limit load 

requirements of this part must be 
shown by tests in which— 

(1) The direction of the test loads 

produces the most severe loading in the 
control system; and 

(2) Each fitting, pulley, and bracket 

used in attaching the system to the 
main structure is included. 

(b) Compliance must be shown (by 

analyses or individual load tests) with 
the special factor requirements for 
control system joints subject to angu-
lar motion. 

§ 23.683

Operation tests. 

(a) It must be shown by operation 

tests that, when the controls are oper-
ated from the pilot compartment with 
the system loaded as prescribed in 
paragraph (b) of this section, the sys-
tem is free from— 

(1) Jamming; 
(2) Excessive friction; and 
(3) Excessive deflection. 
(b) The prescribed test loads are— 
(1) For the entire system, loads cor-

responding to the limit airloads on the 
appropriate surface, or the limit pilot 
forces in § 23.397(b), whichever are less; 
and 

(2) For secondary controls, loads not 

less than those corresponding to the 
maximum pilot effort established 
under § 23.405. 

[Doc. No. 4080, 29 FR 17955, Dec. 18, 1964, as 
amended by Amdt. 23–7, 34 FR 13091, Aug. 13, 
1969] 

§ 23.685

Control system details. 

(a) Each detail of each control sys-

tem must be designed and installed to 
prevent jamming, chafing, and inter-
ference from cargo, passengers, loose 
objects, or the freezing of moisture. 

(b) There must be means in the cock-

pit to prevent the entry of foreign ob-
jects into places where they would jam 
the system. 

(c) There must be means to prevent 

the slapping of cables or tubes against 
other parts. 

(d) Each element of the flight control 

system must have design features, or 
must be distinctively and permanently 
marked, to minimize the possibility of 
incorrect assembly that could result in 
malfunctioning of the control system. 

[Doc. No. 4080, 29 FR 17955, Dec. 18, 1964, as 
amended by Amdt. 23–17, 41 FR 55464, Dec. 20, 
1976] 

§ 23.687

Spring devices. 

The reliability of any spring device 

used in the control system must be es-
tablished by tests simulating service 
conditions unless failure of the spring 
will not cause flutter or unsafe flight 
characteristics. 

§ 23.689

Cable systems. 

(a) Each cable, cable fitting, turn-

buckle, splice, and pulley used must 
meet approved specifications. In addi-
tion— 

(1) No cable smaller than 

1

8

inch di-

ameter may be used in primary control 
systems; 

(2) Each cable system must be de-

signed so that there will be no haz-
ardous change in cable tension 
throughout the range of travel under 
operating conditions and temperature 
variations; and 

(3) There must be means for visual 

inspection at each fairlead, pulley, ter-
minal, and turnbuckle. 

(b) Each kind and size of pulley must 

correspond to the cable with which it is 
used. Each pulley must have closely 
fitted guards to prevent the cables 
from being misplaced or fouled, even 
when slack. Each pulley must lie in the 
plane passing through the cable so that 
the cable does not rub against the pul-
ley flange. 

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