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777
Federal Aviation Administration, DOT
§ 29.923
overspeed expected in service, assum-
ing that speed and torque limiting de-
vices, if any, function properly.
(i)
Endurance tests; rotor control posi-
tions. When the rotor controls are not
being cycled during the tie-down tests,
the rotor must be operated, using the
procedures prescribed in paragraph (c)
of this section, to produce each of the
maximum thrust positions for the fol-
lowing percentages of test time (except
that the control positions need not
produce loads or blade flapping motion
exceeding the maximum loads or mo-
tions encountered in flight):
(1) For full vertical thrust, 20 per-
cent.
(2) For the forward thrust compo-
nent, 50 percent.
(3) For the right thrust component,
10 percent.
(4) For the left thrust component, 10
percent.
(5) For the aft thrust component, 10
percent.
(j)
Endurance tests, clutch and brake
engagements. A total of at least 400
clutch and brake engagements, includ-
ing the engagements of paragraph (b)
of this section, must be made during
the takeoff torque runs and, if nec-
essary, at each change of torque and
speed throughout the test. In each
clutch engagement, the shaft on the
driven side of the clutch must be accel-
erated from rest. The clutch engage-
ments must be accomplished at the
speed and by the method prescribed by
the applicant. During deceleration
after each clutch engagement, the en-
gines must be stopped rapidly enough
to allow the engines to be automati-
cally disengaged from the rotors and
rotor drives. If a rotor brake is in-
stalled for stopping the rotor, the
clutch, during brake engagements,
must be disengaged above 40 percent of
maximum continuous rotor speed and
the rotors allowed to decelerate to 40
percent of maximum continuous rotor
speed, at which time the rotor brake
must be applied. If the clutch design
does not allow stopping the rotors with
the engine running, or if no clutch is
provided, the engine must be stopped
before each application of the rotor
brake, and then immediately be started
after the rotors stop.
(k)
Endurance tests; OEI power run—
(1)
30-minute OEI power run. For rotor-
craft for which the use of 30-minute
OEI power is requested, a run at 30-
minute OEI torque and the maximum
speed for use with 30-minute OEI
torque must be conducted as follows:
For each engine, in sequence, that en-
gine must be inoperative and the re-
maining engines must be run for a 30-
minute period.
(2)
Continuous OEI power run. For
rotorcraft for which the use of contin-
uous OEI power is requested, a run at
continuous OEI torque and the max-
imum speed for use with continuous
OEI torque must be conducted as fol-
lows: For each engine, in sequence,
that engine must be inoperative and
the remaining engines must be run for
1 hour.
(3) The number of periods prescribed
in paragraph (k)(1) or (k)(2) of this sec-
tion may not be less than the number
of engines, nor may it be less than two.
(l) [Reserved]
(m) Any components that are af-
fected by maneuvering and gust loads
must be investigated for the same
flight conditions as are the main ro-
tors, and their service lives must be de-
termined by fatigue tests or by other
acceptable methods. In addition, a
level of safety equal to that of the
main rotors must be provided for—
(1) Each component in the rotor drive
system whose failure would cause an
uncontrolled landing;
(2) Each component essential to the
phasing of rotors on multirotor rotor-
craft, or that furnishes a driving link
for the essential control of rotors in
autorotation; and
(3) Each component common to two
or more engines on multiengine rotor-
craft.
(n)
Special tests. Each rotor drive sys-
tem designed to operate at two or more
gear ratios must be subjected to special
testing for durations necessary to sub-
stantiate the safety of the rotor drive
system.
(o) Each part tested as prescribed in
this section must be in a serviceable
condition at the end of the tests. No in-
tervening disassembly which might af-
fect test results may be conducted.
(p)
Endurance tests; operating lubri-
cants. To be approved for use in rotor
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