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901
Federal Aviation Administration, DOT
§ 35.19
the propeller installation and oper-
ation instructions required under § 35.3.
(e) If the safety analysis depends on
one or more of the following items,
those items must be identified in the
analysis and appropriately substan-
tiated.
(1) Maintenance actions being carried
out at stated intervals. This includes
verifying that items that could fail in
a latent manner are functioning prop-
erly. When necessary to prevent haz-
ardous propeller effects, these mainte-
nance actions and intervals must be
published in the instructions for con-
tinued airworthiness required under
§ 35.4. Additionally, if errors in mainte-
nance of the propeller system could
lead to hazardous propeller effects, the
appropriate maintenance procedures
must be included in the relevant pro-
peller manuals.
(2) Verification of the satisfactory
functioning of safety or other devices
at pre-flight or other stated periods.
The details of this satisfactory func-
tioning must be published in the appro-
priate manual.
(3) The provision of specific instru-
mentation not otherwise required.
Such instrumentation must be pub-
lished in the appropriate documenta-
tion.
(4) A fatigue assessment.
(f) If applicable, the safety analysis
must include, but not be limited to, as-
sessment of indicating equipment,
manual and automatic controls, gov-
ernors and propeller control systems,
synchrophasers, synchronizers, and
propeller thrust reversal systems.
(g) Unless otherwise approved by the
Administrator and stated in the safety
analysis, the following failure defini-
tions apply to compliance with this
part.
(1) The following are regarded as haz-
ardous propeller effects:
(i) The development of excessive
drag.
(ii) A significant thrust in the oppo-
site direction to that commanded by
the pilot.
(iii) The release of the propeller or
any major portion of the propeller.
(iv) A failure that results in excessive
unbalance.
(2) The following are regarded as
major propeller effects for variable
pitch propellers:
(i) An inability to feather the pro-
peller for feathering propellers.
(ii) An inability to change propeller
pitch when commanded.
(iii) A significant uncommanded
change in pitch.
(iv) A significant uncontrollable
torque or speed fluctuation.
[Amdt. 35–8, 73 FR 63346, Oct. 24, 2008, as
amended by Amdt. 35–9, 78 FR 4041, Jan. 18,
2013; Amdt. 35–9A, 78 FR 45052, July 26, 2013]
§ 35.16
Propeller critical parts.
The integrity of each propeller crit-
ical part identified by the safety anal-
ysis required by § 35.15 must be estab-
lished by:
(a) A defined engineering process for
ensuring the integrity of the propeller
critical part throughout its service life,
(b) A defined manufacturing process
that identifies the requirements to
consistently produce the propeller crit-
ical part as required by the engineering
process, and
(c) A defined service management
process that identifies the continued
airworthiness requirements of the pro-
peller critical part as required by the
engineering process.
[Amdt. 35–9, 78 FR 4042, Jan. 18, 2013]
§ 35.17
Materials and manufacturing
methods.
(a) The suitability and durability of
materials used in the propeller must:
(1) Be established on the basis of ex-
perience, tests, or both.
(2) Account for environmental condi-
tions expected in service.
(b) All materials and manufacturing
methods must conform to specifica-
tions acceptable to the Administrator.
(c) The design values of properties of
materials must be suitably related to
the most adverse properties stated in
the material specification for applica-
ble conditions expected in service.
[Amdt. 35–8, 73 FR 63347, Oct. 24, 2008]
§ 35.19
Durability.
Each part of the propeller must be
designed and constructed to minimize
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