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901 

Federal Aviation Administration, DOT 

§ 35.19 

the propeller installation and oper-
ation instructions required under § 35.3. 

(e) If the safety analysis depends on 

one or more of the following items, 
those items must be identified in the 
analysis and appropriately substan-
tiated. 

(1) Maintenance actions being carried 

out at stated intervals. This includes 
verifying that items that could fail in 
a latent manner are functioning prop-
erly. When necessary to prevent haz-
ardous propeller effects, these mainte-
nance actions and intervals must be 
published in the instructions for con-
tinued airworthiness required under 
§ 35.4. Additionally, if errors in mainte-
nance of the propeller system could 
lead to hazardous propeller effects, the 
appropriate maintenance procedures 
must be included in the relevant pro-
peller manuals. 

(2) Verification of the satisfactory 

functioning of safety or other devices 
at pre-flight or other stated periods. 
The details of this satisfactory func-
tioning must be published in the appro-
priate manual. 

(3) The provision of specific instru-

mentation not otherwise required. 
Such instrumentation must be pub-
lished in the appropriate documenta-
tion. 

(4) A fatigue assessment. 
(f) If applicable, the safety analysis 

must include, but not be limited to, as-
sessment of indicating equipment, 
manual and automatic controls, gov-
ernors and propeller control systems, 
synchrophasers, synchronizers, and 
propeller thrust reversal systems. 

(g) Unless otherwise approved by the 

Administrator and stated in the safety 
analysis, the following failure defini-
tions apply to compliance with this 
part. 

(1) The following are regarded as haz-

ardous propeller effects: 

(i) The development of excessive 

drag. 

(ii) A significant thrust in the oppo-

site direction to that commanded by 
the pilot. 

(iii) The release of the propeller or 

any major portion of the propeller. 

(iv) A failure that results in excessive 

unbalance. 

(2) The following are regarded as 

major propeller effects for variable 
pitch propellers: 

(i) An inability to feather the pro-

peller for feathering propellers. 

(ii) An inability to change propeller 

pitch when commanded. 

(iii) A significant uncommanded 

change in pitch. 

(iv) A significant uncontrollable 

torque or speed fluctuation. 

[Amdt. 35–8, 73 FR 63346, Oct. 24, 2008, as 
amended by Amdt. 35–9, 78 FR 4041, Jan. 18, 
2013; Amdt. 35–9A, 78 FR 45052, July 26, 2013] 

§ 35.16

Propeller critical parts. 

The integrity of each propeller crit-

ical part identified by the safety anal-
ysis required by § 35.15 must be estab-
lished by: 

(a) A defined engineering process for 

ensuring the integrity of the propeller 
critical part throughout its service life, 

(b) A defined manufacturing process 

that identifies the requirements to 
consistently produce the propeller crit-
ical part as required by the engineering 
process, and 

(c) A defined service management 

process that identifies the continued 
airworthiness requirements of the pro-
peller critical part as required by the 
engineering process. 

[Amdt. 35–9, 78 FR 4042, Jan. 18, 2013] 

§ 35.17

Materials and manufacturing 

methods. 

(a) The suitability and durability of 

materials used in the propeller must: 

(1) Be established on the basis of ex-

perience, tests, or both. 

(2) Account for environmental condi-

tions expected in service. 

(b) All materials and manufacturing 

methods must conform to specifica-
tions acceptable to the Administrator. 

(c) The design values of properties of 

materials must be suitably related to 
the most adverse properties stated in 
the material specification for applica-
ble conditions expected in service. 

[Amdt. 35–8, 73 FR 63347, Oct. 24, 2008] 

§ 35.19

Durability. 

Each part of the propeller must be 

designed and constructed to minimize 

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