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427 

Federal Aviation Administration, DOT 

§ 25.629 

flight control systems, control surface 
hinges and balance weight attach-
ments, seat, berth, safety belt, and fuel 
and oil tank supports and attachments, 
and cabin pressure valves. 

(d) 

Noncritical castings. For each cast-

ing other than those specified in para-
graph (c) of this section, the following 
apply: 

(1) Except as provided in paragraphs 

(d)(2) and (3) of this section, the casting 
factors and corresponding inspections 
must meet the following table: 

Casting factor 

Inspection 

2.0 or more ...................

100 percent visual. 

Less than 2.0 but more 

than 1.5.

100 percent visual, and magnetic 

particle or penetrant or equiva-
lent nondestructive inspection 
methods. 

1.25 through 1.50 ..........

100 percent visual, magnetic par-

ticle or penetrant, and radio-
graphic, or approved equivalent 
nondestructive inspection meth-
ods. 

(2) The percentage of castings in-

spected by nonvisual methods may be 
reduced below that specified in para-
graph (d)(1) of this section when an ap-
proved quality control procedure is es-
tablished. 

(3) For castings procured to a speci-

fication that guarantees the mechan-
ical properties of the material in the 
casting and provides for demonstration 
of these properties by test of coupons 
cut from the castings on a sampling 
basis— 

(i) A casting factor of 1.0 may be 

used; and 

(ii) The castings must be inspected as 

provided in paragraph (d)(1) of this sec-
tion for casting factors of ‘‘1.25 through 
1.50’’ and tested under paragraph (c)(2) 
of this section. 

§ 25.623

Bearing factors. 

(a) Except as provided in paragraph 

(b) of this section, each part that has 
clearance (free fit), and that is subject 
to pounding or vibration, must have a 
bearing factor large enough to provide 
for the effects of normal relative mo-
tion. 

(b) No bearing factor need be used for 

a part for which any larger special fac-
tor is prescribed. 

§ 25.625

Fitting factors. 

For each fitting (a part or terminal 

used to join one structural member to 
another), the following apply: 

(a) For each fitting whose strength is 

not proven by limit and ultimate load 
tests in which actual stress conditions 
are simulated in the fitting and sur-
rounding structures, a fitting factor of 
at least 1.15 must be applied to each 
part of— 

(1) The fitting; 
(2) The means of attachment; and 
(3) The bearing on the joined mem-

bers. 

(b) No fitting factor need be used— 
(1) For joints made under approved 

practices and based on comprehensive 
test data (such as continuous joints in 
metal plating, welded joints, and scarf 
joints in wood); or 

(2) With respect to any bearing sur-

face for which a larger special factor is 
used. 

(c) For each integral fitting, the part 

must be treated as a fitting up to the 
point at which the section properties 
become typical of the member. 

(d) For each seat, berth, safety belt, 

and harness, the fitting factor specified 
in § 25.785(f)(3) applies. 

[Doc. No. 5066, 29 FR 18291, Dec. 24, 1964, as 
amended by Amdt. 25–23, 35 FR 5674, Apr. 8, 
1970; Amdt. 25–72, 55 FR 29776, July 20, 1990] 

§ 25.629

Aeroelastic stability require-

ments. 

(a) 

General.  The aeroelastic stability 

evaluations required under this section 
include flutter, divergence, control re-
versal and any undue loss of stability 
and control as a result of structural de-
formation. The aeroelastic evaluation 
must include whirl modes associated 
with any propeller or rotating device 
that contributes significant dynamic 
forces. Compliance with this section 
must be shown by analyses, wind tun-
nel tests, ground vibration tests, flight 
tests, or other means found necessary 
by the Administrator. 

(b) 

Aeroelastic stability envelopes. The 

airplane must be designed to be free 
from aeroelastic instability for all con-
figurations and design conditions with-
in the aeroelastic stability envelopes 
as follows: 

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